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README.md

Hardware Documentation

This directory contains all hardware-related documentation, 3D models, schematics, and assembly procedures for the LAN IoT project.

Disclosure: As an Amazon Associate I earn from qualifying purchases made with links from the products on this document.

📁 Directory Structure

hardware/
├── iotbox-v1/          # IoTBox Version 1 enclosure
├── iotbox-v2/          # IoTBox Version 2 enclosure (latest)
├── soldering-rig/      # Assembly fixture for hardware assembly
├── assembly/           # Assembly procedures and instructions
└── bom.md             # Bill of Materials (Coming Soon)

🔧 Hardware Components

IoTBox V1

First generation enclosure design for the ESP32-S3 based LAN IoT device.

  • Status: Superseded by V2
  • Files: STL for 3D printing, FreeCAD source files
  • View Details

IoTBox V2 (Latest)

Second generation enclosure with improvements based on V1 feedback.

  • Status: Current production design
  • Files: STL for 3D printing, FreeCAD source files
  • View Details

Soldering Rig

Custom fixture for assembling and soldering LAN IoT hardware.

  • Purpose: Ensures consistent assembly quality
  • Files: STL for 3D printing, FreeCAD source files
  • View Details

📋 Bill of Materials

A comprehensive list of all components needed to build a LAN IoT device.

🔨 Assembly Procedures

Step-by-step instructions for assembling the hardware.

🖨️ 3D Printing

All enclosure files are provided in STL format for 3D printing.

Recommended Print Settings

  • Material: PLA or PETG
  • Layer Height: 0.2mm
  • Infill: 20%
  • Supports: May be required for some parts
  • Print Speed: Standard (50-60mm/s)

Editing Designs

FreeCAD files (.FCStd) are provided for customization. You can modify dimensions, add mounting holes, or adapt the design for your specific needs.

Software Required: FreeCAD (Free and Open Source)

📐 Hardware Specifications

ESP32-S3 Module

  • Module: Seed Studio XIAO ESP32S3 or compatible
  • Flash: 2MB minimum
  • PSRAM: 2MB QSPI (recommended)
  • GPIO Requirements:
    • GPIO0: Button input (built-in on most dev boards)
    • GPIO18, GPIO19: UART2 (RS-232 interface)

Components

Power Supply

  • Input: 5V DC via USB-C or external power
  • Current: 500mA minimum (1A recommended)
  • Backup: Optional battery backup capability

🔌 Pinout Reference

GPIO Function Description
GPIO0 Button Input System control (wipe/reset, test messages)
GPIO18 UART2 RX RS-232 receive data
GPIO19 UART2 TX RS-232 transmit data
USB Power/Programming USB-C for power and firmware flashing

📸 Reference Photos

Hardware reference photos are available in the images directory, including:

  • Assembled devices
  • Component placement
  • Cable routing
  • Installation examples

🤝 Contributing Hardware Designs

We welcome hardware contributions! If you have:

  • Improved enclosure designs
  • Custom mounting solutions
  • Alternative form factors
  • New assembly fixtures

Please see our Contributing Guidelines for how to submit your designs.

📄 License

All hardware designs in this repository are licensed under:

  • Hardware Files: CERN Open Hardware License v2.0 or Apache 2.0
  • Documentation: Apache License 2.0

See LICENSE for details.

🔗 Related Documentation


Questions? Contact via GitHub Issues or LinkedIn