milwaukee

2 Articles

Portable Tow Rope Batman Would Be Proud Of

March 6, 2026 by 16 Comments

Out of all of Batman’s massive array of tools which turn a relatively ordinary person into a superhero, perhaps his most utilitarian is his grappling gun — allowing him the ability to soar around his city like Spiderman or Superman. [John Boss] isn’t typically fighting crime, but he did develop his own grappling gun of sorts which gives him another superpower: the ability to easily scale snowy hills to quickly get back to the top.

The grappling gun takes inspiration from a commonly used tool called a power ascender, which is often used in industry applications where climbing is required. This one is held in the hand and uses a brushless motor with a belt-driven 3:1 reduction for increased torque. The pulley system, bearings, and motor are all housed in a 3D printed enclosure and are powered by rechargeable Milwaukee power tool batteries. During prototyping the rope intake and output feed locations had to be moved to increase the pulley’s grabbing ability, and with a working prototype he swapped a lot of the plastic 3D printed parts out for metal to increase the sturdiness of the device.

The grappling gun was originally designed for a smaller child to get hoisted up a hill on a sled, but when stress testing the device [John] found out that it actually has more than enough capability to haul even an adult up a hill on skis. As an added bonus, the outfeed for the rope can be put into a bag and used to automatically coil the rope up when he’s done at the hill. Although this is a great solution for a portable rope tow, for something more permanent and more powerful take a look at this backyard rope tow that was built from spare parts.

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Expensive Batteries Hide Cheap Tricks

November 23, 2025 by 62 Comments

In our modern world full of planned obsolescence helping to fuel cycles of consumerism, the thing that really lets companies dial this up to the max is locked-down electronics and software. We all know the key players in this game whether it’s an automotive manufacturer, video game console producer, smart phone developer, or fruit-based computer company of choice, but there are some lesser known players desperately trying to make names for themselves in this arena too. Many power tool manufacturers like Milwaukee build sub-par battery packs that will wear out prematurely as [Tool Scientist] shows in this video.

Determining that these packs don’t actually balance their cells isn’t as straightforward as looking for leads going to the positive terminal of each. The microcontrollers running the electronics in these packs are hooked up, but it seems like it’s only to communicate status information about the batteries and not perform any balancing. [Tool Scientist] tested this hypothesis through a number of tests after purposefully adding an imbalance to a battery pack, first by monitoring i2c communications, measuring across a resistor expected to show a voltage drop during balancing, let a battery sit 21 days on a charger, and then performing a number of charge and discharge cycles. After all of that the imbalance was still there, leading to a conclusion that Milwaukee still doesn’t balance their battery packs.

Giving them the benefit of the doubt, it could be that most packs will be just fine after years without balancing, so the added cost of this feature isn’t worth it. This video was put out nearly a year ago, so it’s possible Milwaukee has made improvements since then. But a more realistic take, especially in a world dominated by subscription services and other methods of value extraction, is that Milwaukee is doing this so that users will end up having to buy more batteries. They already make user serviceability fairly difficult, so this would be in line with other actions they’ve taken. Or it could be chalked up to laziness, similar to the Nissan Leaf and its lack of active thermal management in its battery systems.

Thanks to [Polykit] for the tip!

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